HighJump Logistics UI: Modernizing Supply Chain Execution Logic

Legacy Supply Chain Execution (SCE) software is a paradox: it holds the most critical business logic in your enterprise, yet it is often trapped behind interfaces that look like they belong in a museum. For organizations running HighJump (now part of Körber), the core execution engine is robust, but the user experience is frequently the bottleneck. The $3.6 trillion global technical debt crisis isn't just a number on a balance sheet; it’s the reason your warehouse operators are still navigating 15-year-old screens while your competitors ship 30% faster.

When we talk about highjump logistics modernizing supply chain workflows, we aren't just talking about a "fresh coat of paint." We are talking about extracting decades of embedded business logic—often undocumented—and porting it into a modern, responsive, and scalable React-based architecture.

TL;DR: Modernizing HighJump Logistics UIs traditionally takes 18-24 months and carries a 70% failure rate. By using Replay, enterprises can leverage Visual Reverse Engineering to convert recorded legacy workflows into documented React components and design systems in weeks, reducing manual effort from 40 hours per screen to just 4 hours. Learn more about Replay.

The HighJump Modernization Deadlock#

HighJump Advantage Architect and its associated web frameworks were revolutionary for their time, allowing for deep customization of warehouse workflows. However, these customizations have become "golden handcuffs." Because 67% of legacy systems lack up-to-date documentation, many logistics providers are terrified to touch their UI for fear of breaking the underlying SQL-heavy execution logic.

According to Replay’s analysis, the average enterprise rewrite of a complex logistics module takes 18 months. During this time, the business is frozen. You cannot easily implement AI-driven picking or real-time IoT tracking because your front-end architecture cannot support modern API integrations.

Video-to-code is the process of recording a user performing a specific task in a legacy application—such as a "directed putaway" or "cycle count" in HighJump—and using AI to automatically generate the corresponding React components, state management logic, and CSS.

Why HighJump Logistics Modernizing Supply Chains Require a New Approach#

The traditional path to highjump logistics modernizing supply chain interfaces involves hiring a massive team of business analysts to document every click, followed by a team of developers to rebuild those screens from scratch. This manual process is why 70% of legacy rewrites fail or exceed their timelines.

Industry experts recommend moving away from manual documentation toward "Visual Reverse Engineering." Instead of guessing how a HighJump screen handles an over-receipt scenario, you record the scenario. Replay captures the DOM mutations, the state changes, and the visual hierarchy to produce a functional blueprint of the application.

Comparison: Manual Rewrite vs. Replay Visual Reverse Engineering#

Extracting Logic from the HighJump "Black Box"#

HighJump's power lies in its ability to handle complex warehouse rules. When highjump logistics modernizing supply chain operations, you must ensure that the "Pick-to-Clean" or "First-In-First-Out (FIFO)" logic remains intact even as the UI moves to a modern web framework.

Replay’s "Flows" feature allows architects to map out the entire user journey. By recording a picker navigating through a complex wave-release process, Replay identifies the underlying architecture. This is critical because HighJump often relies on specific server-side post-backs that must be translated into asynchronous API calls in a modern React environment.

Code Example: Legacy Logic to Modern React Component#

In a legacy HighJump environment, you might have a table that handles inventory adjustments. Below is how Replay helps transform that conceptual logic into a clean, type-safe React component.

typescript
// Auto-generated via Replay Blueprint for HighJump Inventory Adjustment
import React, { useState } from 'react';
import { Button, Input, Card, Badge } from '@/components/ui-library';

interface InventoryItem {
  id: string;
  sku: string;
  location: string;
  quantity: number;
  uom: 'EA' | 'CS' | 'PL';
}

export const InventoryAdjustment: React.FC<{ initialData: InventoryItem }> = ({ initialData }) => {
  const [qty, setQty] = useState(initialData.quantity);
  const [reason, setReason] = useState('');

  const handleAdjustment = async () => {
    // Logic extracted from legacy 'PostBack' event
    const payload = {
      itemId: initialData.id,
      newQty: qty,
      adjustmentReason: reason,
      timestamp: new Date().toISOString(),
    };
    
    console.log('Syncing with HighJump Core Logic...', payload);
    // Integration point for modern REST/GraphQL API
  };

  return (
    <Card title="Inventory Adjustment">
      <div className="flex flex-col gap-4 p-4">
        <div className="flex justify-between">
          <span className="font-bold">SKU: {initialData.sku}</span>
          <Badge variant="outline">{initialData.location}</Badge>
        </div>
        <Input 
          type="number" 
          value={qty} 
          onChange={(e) => setQty(Number(e.target.value))} 
          label="Adjusted Quantity"
        />
        <Input 
          type="text" 
          value={reason} 
          onChange={(e) => setReason(e.target.value)} 
          placeholder="Reason Code (e.g., DAMAGED)"
        />
        <Button onClick={handleAdjustment} variant="primary">
          Confirm Adjustment
        </Button>
      </div>
    </Card>
  );
};

The Role of Design Systems in Logistics Modernization#

One of the biggest hurdles in highjump logistics modernizing supply chain software is the lack of consistency. Over twenty years, different modules (WMS, TMS, Yard Management) have developed different UI patterns.

Replay solves this through its "Library" feature. As you record different parts of the HighJump ecosystem, Replay identifies recurring UI patterns—buttons, input fields, data grids, and modals—and consolidates them into a centralized Design System. This ensures that your new React-based logistics suite has a single source of truth.

Read more about building Design Systems from legacy apps.

Modernizing HighJump "Page-Flow" Logic#

HighJump's "Page-Flow" is a proprietary way of handling screen transitions. When highjump logistics modernizing supply chain UIs, these transitions must be converted into a modern routing system (like React Router or Next.js App Router).

Replay's AI Automation Suite analyzes the recorded video and identifies the triggers for these transitions. It then generates the boilerplate for the frontend routing, ensuring that the user doesn't lose the "context" of their work—a common issue in warehouse environments where workers use ruggedized handheld devices.

typescript
// Example of a Replay-generated Flow Controller for a Picking Sequence
import { useNavigate } from 'react-router-dom';

export const usePickingWorkflow = () => {
  const navigate = useNavigate();

  const onPickComplete = (nextTask: string, isWaveFinished: boolean) => {
    if (isWaveFinished) {
      // Transition captured from HighJump 'WaveComplete' logic
      navigate('/logistics/summary');
    } else {
      // Directs user to the next bin location
      navigate(`/logistics/pick/${nextTask}`);
    }
  };

  return { onPickComplete };
};

Security and Compliance in Regulated Supply Chains#

For industries like Healthcare (HIPAA) or Government logistics, "ripping and replacing" is not an option due to security risks. Replay is built for these regulated environments. Whether you choose the SOC2-compliant cloud version or an On-Premise deployment, your sensitive supply chain data never leaves your controlled environment during the reverse engineering process.

When highjump logistics modernizing supply chain data, the integrity of the audit trail is paramount. Replay’s generated code follows modern security best practices, eliminating the vulnerabilities inherent in older technologies like Silverlight or Internet Explorer-dependent ActiveX controls.

The Importance of SOC2 in Modernization Tools

The Replay Workflow: From Recording to Production#

How does Replay turn a video into a production-ready React component? The process is streamlined into four key stages:

1. •Record: A subject matter expert (SME) records their screen while performing standard HighJump tasks.
2. •Analyze: Replay’s AI analyzes the video to identify components, layouts, and state transitions.
3. •Refine: Developers use the "Blueprints" editor to tweak the generated code and link it to modern backend services.
4. •Deploy: The components are exported to your Git repository as part of your new, modern Design System.

According to Replay’s analysis, this workflow allows a single developer to accomplish what previously required a team of five. This is the only way to tackle the $3.6 trillion technical debt mountain without bankrupting the IT budget.

Frequently Asked Questions#

Is HighJump Logistics modernizing supply chain logic possible without changing the database?#

Yes. By using Replay, you are only modernizing the presentation layer and the orchestration logic. The underlying SQL Server or Oracle database that powers your HighJump Advantage engine remains the "system of record." You simply build modern APIs (REST or GraphQL) to bridge the gap between the new React UI and the existing stored procedures.

How does Replay handle custom HighJump Advantage Architect changes?#

Replay is "visual first." It doesn't care how messy the underlying legacy code is or how many custom "User Fields" you have added in HighJump. Because it records the rendered output of the application, it captures exactly what the user sees and interacts with, ensuring all your custom business rules are represented in the new UI.

What is the average ROI for highjump logistics modernizing supply chain projects using Replay?#

Most enterprises see a return on investment within the first 6 months. By reducing the development time by 70%, you not only save on labor costs but also realize the business benefits of a modern UI—such as reduced training time for warehouse staff and fewer manual entry errors—much sooner than with a traditional rewrite.

Can Replay generate code for mobile warehouse devices?#

Absolutely. Replay can generate responsive React components that work across desktop, tablet, and ruggedized mobile scanners (like Zebra or Honeywell devices). This is a critical part of highjump logistics modernizing supply chain operations, as it allows for a "write once, run anywhere" approach to warehouse applications.

Conclusion: Stop Rewriting, Start Replaying#

The era of the 24-month "Big Bang" rewrite is over. The risks are too high, and the pace of the supply chain industry is too fast. To stay competitive, logistics providers must find ways to decouple their mission-critical logic from their aging user interfaces.

By focusing on highjump logistics modernizing supply chain workflows through Visual Reverse Engineering, you can preserve the "brain" of your WMS while giving it a modern "face." Replay provides the bridge between your legacy past and your digital-first future.

Ready to modernize without rewriting? Book a pilot with Replay